
|

Norfolk Southern
NS
Geometry Train
Click any Image to enlarge
A model railroad buddy of mine recently sent this image
and labeled it "Future Project" He was so right, and the
future is now. |
 |

NW 1530 Before the wreck |

Current Geometry Train 2009
Caboose
|

As NS 9921 Slug |
|
Seth Gartner provided this info after a quick
google search turned up this snippet from a conversation on
trainorders.com:
The track geometry slug, NS 34, originally started off its life as
Norfolk and Western SD35 No. 1530, delivered in 8/65. It was
demolished in a wreck at Lynchburg, VA in in 5/76 when it hit a
standing ballast train at track speed. It was rebuilt by the N&W
Roanoke Shops and out shopped as N&W RP-E6 (Remote Power - EMD
6-axle) road slug No. 9921. This unit and sister 9920 (rebuilt from
a wrecked Erie Lackawanna SDP45) were each mated between a pair of
SD45 masters. The 9921 was renumbered to N&W 9951 in 5/81.
Following the N&W and Southern Railway merger in 1982, the slug
became NS (N&W) 9951. It was retired and placed into storage in
10/89 and then leased to the Wheeling & Lake Erie Railway in 5/90.
It was returned from the W&LE in 9/92 and once again retired and
placed into storage.
In 7/94, the NS Roanoke Shops began work on the 9951 to convert it
for track geometry operations. Work on the unit took place over a
period of five years when things were slow in the shops and it was
finally released as NS 34 in 7/99. The slug car body had been
rebuilt with taller areas at each end, the fuel tank had been
shortened, the traction motors had been removed with track measuring
devices added to one truck, and a generator had been installed in
the carbody to power the measuring equipment. The unit was painted
in NS tuscan red and lettered in dulux gold.
That above post was from Chris Toth. The link to the original
discussion is:
http://www.trainorders.com/discussion/read.php?2,342706,nodelay=1 |
|
First things first, I needed an SD 35 to gut. A friend donated an
old Athearn Central of Georgia SD 35 to this project.
|

 |
|
Let the demolition begin!
All lights, horns, hand rails, fans, windows, and antennae were
removed.
Next the dremel tool, exacto knife, assortment of files and a table
top belt sander were needed
to remove all of the body parts. This
included various exhaust vents, boxes you name it.
The entire body was milled down around the bottom. While this
one time slug was raised it still is not as tall as it was when it
was an SD35. Interestingly the early version of the is locomotive
did not have a cab, the newer version does. I liked the look
with the cab better so that is the version I am going to recreate.
Both the front and rear noses were ground down around the lights,
and grab rail holes.
The edges of the nose were filed to appear sharper on the corners as well.
The front nose drops a little just in front of the cab. This
section had to be ground out to match the #34. A small piece of
sheet styrene was molded in for the sloop.
Behind the cab, the body slopes downward as well. This had to
be removed with the dremel tool.
There were several exhaust vents that had to sanded smooth. As
you can see from the photos the shell has huge gaps in it now.
New sheet metal. Now that all of the sections have been
removed, we can begin scratch building the new
body sections.
Starting behind the cab, sheet styrene was cut and fitted for the new
body look. .020 Sheet styrene was used to build the new sheet metal.
The rear side panels were layered with styrene to make sure the
future vents would be flush with the panels.
Slowly but surely the old Central of Georgia starts to take on the
shape of the prototype Geometry Locomotive. The next step is
to fill the cracks and holes with modeling putty. Once dry the
lengthy process of sanding and filing begins. Followed by
another layer of modeling putty.
This will be followed by the removal of all striping and lettering.
A quick coat of primer was used to start filling in the sand marks
as well to help highlight the uneven places. It will take
several coats of primer before the shell is ready for the Burgundy
Paint. As you see in the picture once primed the shell
was sanded again, then another layer of modeling putty was placed in
the low areas. This was followed by another sanding and
another coat of primer. The primer was sprayed on lightly so
as not
to fill in the details.
While the shell was drying I moved on to the walkway or
deck frame. Having lowered the
shell, the frame no longer fit. I had to remove the same
amount from the battery box area on each side of the cab.
I did this by removing the entire area first, then cutting the
battery boxes in half.
This was done so as to keep the flooring intact on the top of the
battery boxes.
As you can see all of the grab rails were removed prior to cutting
the battery boxes. Now the one row of battery boxes can
be glued into place.
Once the shell and the shell decking are put together, additional
sanding and filling needed on the shell.
With
each coat the shell begins to look better. I have
decided not paint the locomotive until the engine and frame are all
customized to fit together. This is done so as not to mark up
the new paint job. The various vents were added last
so as not to fill up them up with primer. The notch was also added
into the slope behind the cab. I missed this completely
|













|
|
The first attempt to alter the frame or chassis
ended up by cutting to much of the frame and ruining it altogether.
That particular Athearn frame had been customized to start with so
it was weakened before I ever started. Starting over I used an
Atlas SD 35P frame donated by Mr Bob Williams again!. Thanks
Bob!. Much cutting and fabrication was needed to make
this fit under the shell correctly. It would of been much easier to
simply remove all of the weight thus only making one cut along each
part of the chassis itself, however the more weight the better.
The fuel tank was cut in half which is a delicate job being that it
was molded metal to the chassis.
Using sheet styrene a new end for the fuel tank was made. The
Geometry instruments were made by cutting one side of a ladder off
then gluing six black rubber contact tabs onto the open ladder
rungs. The instrument box on the side frame was fabricated out of
existing F unit spare parts.
The ultimate goal is to house a small dcc decoder in the rear of the
body. I would love to be able to install sound, but that may be out
of the question.
To get the shell and the frame to fit together several small cuts to
the shell inside the cab has to be made. The entire cab
interior was removed to allow the gears to swivel. Once the
shell and frame mated up nicely many of the shell detail parts could
be added. Several of the top parts were made from scratch
using bits and pieces of other parts left over from past projects.
The only remaining parts left to glue into place are a set of rear
vents, the window wipers, along with the decking rails.
Using model masters bright white spray paint the #34
top gets two coats of paint. I will let this dry for several days
before taping it off to paint the burgundy.
After taping off the top portion of the shell, the remaining portion
was painted. I sprayed two light coats, and then one medium
coat. The paint job came out very nice. The scale coat 2
paint over the model masters did not present any problems. You
can save yourself a lot of headaches by applying light coats at
first. Eventually to get a good shine you will have to apply a
medium coat.
After painting all of the handrails they were glued into place. The
side rails that go to the cab from the front steps had to altered,
as did a couple of their placement holes to make up for the lowered
height. Using Microscale NS decals, along with NS OCS decals from
"Shell" the shell really starts to look like the prototype.
Just a few small details remain, along with replacing the scratch
built ac unit with one in production currently, that is if I can
find one. Also this loco is wired for lights so I am still
looking for some small spots that go along the side rails.
Taking the NS 34 out for a spin after programming the decoder to
respond to #34. It ran like a jewel around the Southern Exchange
layout.
Ok a couple folks and have written to remind me that these are not
powered. My bad, this one does! |







 |
|
|
|
|
|
|
|
|
|
|
|
Parts List to date:
Athearn SD 35 High Nose
020 and 010 sheet styrene
Detail Associates Grille Set 'GE; C32-B (existing parts were
cut to fit)
Detail Associates Grille Set GR 2713 (existing parts were cut
to fit)
Model Masters Bright White spray paint.
Scale Coat II Caboose Red spray paint
ShellScale Decal Kit #161
Microscale Decal kit 87-1225
|
Scratch Built List -
Cab ac unit was built from layers of then sheet
styrene.
top rear muffler unit was made from left over piping kit parts.
Antennae in front of cab were made from left over F unit parts,
These parts were altered to look similar to the prototype.
Small raised vents on each side of the rear were made from sheet
styrene, then covered with mess from grille kit (detail associates).
Six black electrical tab covers and regular small ladder, the
geometry instruments were fabricated.
|
|
|
|
|
|